Vegetable Gelatin Softgel Encapsulation Machine For 80000 -100000 Capsules / H
S610 servo encapsulation machine is the largest scale paintball production with high quality. Its mechanical partsadopt independent single adjustable lubrication, reducing mechanical wear and prolonging the time without any mistakes.
S610 servo encapsulation machine's control system has faults diagnosis function. Ican realize remote diagnosis after the upgrade. New 8 type amorphous drying roll cage is featured by variable frequency speed regulation and more reasonable structure. The cage can be disassembled without moving dryer. It'seasy to clean. There are material receiving discs under the roll cage,S610 servo encapsulation machine more in line with the requirements of GMP.
Product Description
The new encapsulation line S610 will be used to run 5 days a week, typically 10 à 12 hours a day.
After encapsulation, capsules will be preliminary dried into tumble dryer(s) for à 40 – 90 minutes.
Depending of formulations, capsules will be put on trays for final drying OR will be transferred-automatically from firsts stage tumble dryer(s) to inline tumble dryers for continuous drying.Capsule drying will take 16 to 30 hours .
If required, oil residue on the shell will be removed automatically with a solvent free polishing system.
Round, oval and oblong capsules will be inspected on size and diameter by operator.
Optional a camera vision system will reject capsules which are OOS : foreign objects ‐ deformed capsules or
capsules with different color, air bubbles or twins.
Specifically speaking, it has the following characteristics:
Dosage deviation:< ±2%
Material of oil roller: porous stainless steel
Parallel degree of main shaft of the die rolls:<0.02mm
Micro gelatin ribbon oil lubrication
Precision temperature control for injection wedge, spreader box and chilled water.
The running parameters can be stored and recalled with a finger tip touch if necessary.
Pneumatic wedge lift up.
Pneumatic left die shaft movement.
Application
It’s mainly for softgel making enterprises and pharmaceutical enterprises and universities.
Specification
| Model | S610 |
| Die roll | Ф150X250mm |
| Die roll speed | 0~8rpm |
| Plunger numbers | 20 |
| Overall dimension | 1880X800X1500mm |
| weight | 1200kg |
| Power consumption | 13kw |
| Control mode | PLC+Touch Screen |
| Output rate | 8#OV 80000-100000 pcs/hour |
Competitive Advantage
1. Dierol speed From 1.0 rpm to minimum 8.0 rpm and 0…100% adjustable
2. Dierol size Minimum : 10 “ length x 6” diameter (250 mm x 150 mm)
3. Number of plungers Minimum : 20 plungers
4. Filling volume From 0.0 ml to 2.0 ml plunger filling volume
5. Precision of filling Minimum 0.2 % for oils
6. Auto servo motor Confirmation of brand
7. PLC with HMI control Confirmation of brand and specs
HPI and touch screen controlled.
Visualisation and control of all parameters and processes.
Temperature and data loggings
Alarm monitoring
User management protected with password
Remote access Ethernet connection
8. Dieroll alignment Automatic and electronical controlled alignment
9. Dieroll loading‐clamping system Electronical controlled
10. Injection timing Automatic and electronical controlled
11. Cooling drums Air and water cooled – speed controlled and temperature
controlled for accurate ribbon formation
12.Ribbon lubrication ontrolled micro dosing system for separated inner and outer
ribbon lubrication
13. Spreader box System for automatic gelatin level control with no risk of air
bubbles .
Designed for pressurized tanks from 0.3 – 0.5 bar pressure.
Electrical heated gelatin feed tubes easy cleanable at 75 °C.
14. Wedge Precise temperature controlling system with accuracy of 0.1 °C
and equiped with 2x PT100
15. Lifting assembly Automatic wedge lifting assembly
16. Mangle roller automatic and independent mangle roller assembly
17.Capsule chute assembly electronically controlled with no use of nylon brushes
18. Softgel conveyor variable speed drive motor , bi‐directional
19. Product hopper closed hopper tank for recirculation, electrical heated
possibility for nitrogen blanketing
20.Medicine recirculation pump Excentric screw pump with stainless steel housing and rotor for product feed ro hoppertank with recirculation
21.Vegetable gelatin Possibility to run with vegetable gelatin at higher temperatures
22. Change parts price request for following change parts :
Set of multiple stepped dies with wedge and timing gear
Electrical heaters for spreader box and Wedge
Soft capsule/softgel making machine, paintball making machine, Tumble drying machine, gelatin melting tank
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